CASE STUDY
Cloud Platform for Industrial IoT Design & Management System
Problem
The Company is an industrial systems integrator was spending significant engineering time on tasks that should be automated: drawing network topology diagrams by hand, configuring each controller through vendor-specific desktop software, and traveling to sites for firmware updates and diagnostics.
Industrial facilities like factories, logistics centers, commercial buildings — use dozens to hundreds of PLCs and microcontrollers managing lighting, HVAC, ventilation, process control and safety systems. Designing these networks, configuring controllers and keeping them running required on-site engineers and a collection of vendor-specific tools that didn’t interoperate.
Commissioning a new site took 3–4 weeks or even more of engineering time that could have been compressed into days.
Solution
We build a cloud-based web application for designing industrial control networks: visual topology editor, multi-protocol controller configuration and a mobile tablet app for real-time on-site monitoring and management during operations.
Our solution this is web application for designing PLC/controller networks across OPC-UA, MQTT/Sparkplug and Modbus protocols. Visual topology editor, unified cloud controller console, and a tablet app for on-site monitoring.
Key Features
Visual Controllers Topology Designer
Drag-and-drop web editor for designing the control network: place controllers, define communication links, set protocol per connection, group by zone or building level. Export to as-built documentation automatically.
Unified Controller Console
Configure, program and update all controllers from one cloud interface — regardless of site location. Firmware updates, parameter changes and logic modifications pushed remotely. Full change log and rollback capability.
Wide list of supported industrial standards
Integrates OPC-UA, alongside MQTT (with Sparkplug B). Features a built-in Modbus TCP/RTU gateway layer, enabling existing PLCs and older sensors to communicate seamlessly alongside modern endpoints. Supports UAF (Unified Architecture Framework)
Alarm &Event Management
Configurable alarm rules per controller and zone. Escalation workflows: on-site tablet alert → engineer phone → supervisor email. Full alarm history with acknowledge and resolution tracking.
Visual Simulation
The Visual Simulation module provides interactive, real-time visualization of the entire control infrastructure using fully animated SVG components. It dynamically illustrates signal flows, opening ventilation dampers, or activating lighting, showing exactly which assets are operational at any given moment. This allows operators to intuitively monitor processes, test scenarios safely.
Procurement & Estimator
This module automatically generates a bill of materials (BOM) required for project assembly. By integrating component pricing and live warehouse inventory tracking, it provides instant visibility into stock availability and costs. Ultimately, the module compiles a precise cost estimate for clients and a procurement list for installation teams.
Key Achievements
Cloud Platform for Industrial IoT Design & Management lead to results listed below.
-60%
Engineering time for new project design
-80%
Site visits for routine configuration and updates
100%
Remote firmware update capability across all supported protocols
Why Cloud Platform for Industrial IoT Design & Management become sucessful
Implementing this platform transformed the company’s industrial operations from fragmented, manual setups into a highly efficient, enterprise automation design and management system. By streamlining from visual design for automation system and multi-protocol controller configuration to instant BOM generation and real-time on-site management via tablet HMI apps. Company achieved seamless IT-OT integration, reduced deployment timelines by weeks, eliminated inventory guesswork.
You looking for sophisticated solutions for your manufacturing business ?
We design and build cloud-based IIoT management platforms for industrial facilities, systems integrators and building automation companies. Schedule a discovery call, and our team will deliver a free 4-6 page strategic blueprint on how a custom AI-driven solution can solve them.
Stack & Architecture
Frontend
React + TypeScript
All UI for Cloud Platform for Industrial IoT Design & Management System
Backend
Java, C++
Device management, configuration engine, alarm processing, modeling
Protocols
OPC-UA, MQTT, …
Protocol adapters for each standard
Database
PostgreSQL
Single source and data storage
HMI for Panel PC
JavaScript, Codesys
User interface for industrial Panel PC generated from the system
Infrastructure
AWS IoT
Device registry, telemetry ingestion, OTA updates
